Remove the remaining valve body bolts ex cept for one near the center of the valve body. If you have this type of 700r4, remove the four bolts holding the small support plate the case at the rear of the valve body. Technical service information 1 lower valve body legend 1. Replace 700r4 automatic transmissions with later model. The torque converter supports flex lockup clutch control, thus allowing for improved fuel economy. Each remanufactured unit is then hydraulically and electronically tested so it. Fluid capacity and type, valve body and solenoids charts. A unique aspect of the unibody valve actuator is the ability to be easily interchanged among the various unibody valve sizes to simplify selecting or changing actuators.
You want the valve body and the torque converter to be fully drained. Every premium valve body is completely disassembled, cleaned, updated, solenoids tested and replaced as needed. Transmission repair manuals u660e, u760e rebuild instructions. Also with the tranny fluid, its best that you do a full flush and not a half flush. Installation instructions pressure balancing valve as. For those who arent familiar, wholesale automatics is an outfit in australia that does rebuilds and upgrades of land cruiser automatic transmissions a440f, a442f, a343f as well as other brands. Accum 347 428 423 425 a d c e b case parts drive 761 gear. The symptoms should go away with higher revs as the manifold pressure normalises. Manual shift control this feature fully converts the valve body to manualstick shift operation only no automatic shifts. Sonnax zip kit u140eu241ezip targets the root cause of multiple complaints by sealing the critical circuit pressure losses in the toyota u140ef, u240e and u241e valve bodies. Aug 31, 2011 u660e fluid level inspectionfilling procedure this bulletin provides information on the proper at fluid fill procedure for the ij660e automatic transmission. This is an oem valve body, includes all 7 solenoids, and is ready for immediate installation in.
Combine multiple pdf files into one pdf, try foxit pdf merge tool online free and easy to use. With the valve body still in the transmission, remove the 11 bolts figure 4. See instructions for valve body identification guide. Valve body side pan final drive sun gear shaft support 442 v. To determin if you have a vgs 1,2 or 3 valvebody, here are what the last 4 numbers are to. The kit contains uniquely designed parts to prevent the loss of pressures within the main line. Four bolts hold the a 6 x 2 inch block in place with a tube a tube connecting it to the frontside of the main valve body. Sonnax zip kit a340latezip targets the root cause of multiple complaints by sealing the critical circuit pressure losses in the toyotalexus a340ef, type 3 and 4 valve bodies. Zip01 kit oversized b2 control valve requires universal fixture ag4. After sitting in a box on my living room floor for around 6 weeks, my extreme valve body is finally in my truck and working. Code list, detailed information on the valve body, valve body mapping for circuit tracing as well as a complete set of oil schematics.
The first version is our automaticmanual valve body, installed on all of our 1 streetstrip transmissions. This is an oem valve body, includes all 7 solenoids, and is ready for immediate installation in vehicles 2008 and up. The 09g gearbox is developed and manufactured by the japanese transmissions specialist aisin aw co. Their extreme line goes beyond a simple rebuild, with components. Disconnect and remove counter gearturbine speed sensor and valve body bolts figure 5.
Valve body and separator plate changes the 6r60, 6r75 and 6r80 are referred to as tcm driven units, initially released with bosch solenoids and six dampers accumulators for the 6r60 and 6r75 transmissions until 2008. Sol05 valve body parts kit zip kit, multiple correction package sonnax click here for info. Sonnax valve body diagram for u660e, u660f, u760e, u760f units. Transmission repair manuals u660e, u760e, diagrams, guides, tips and free download pdf instructions. Tighten all valve body and support plate bolts to 12 ft. During the first year, defective valve bodies will be. Merge pdf online combine pdf files for free foxit software.
Parts 741 422 421 480 925 950 379 779 780 rear cover 370 344 forward accum o. In this video, i overhaul the valvebody from the 2005 mrecedes. Chrysler a604 41te 1 no part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise, without written permission of automatic transmission service group. Sonnax toyotalexus u660ef, u760ef valve body layout. Automatic transmission service group 18635 sw 107th avenue cutler bay, florida 33157 305 6704161 no part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or. The valve features a specially designed spring seat to compensate for the oversized valve, which also provides hi gher line pressure at idle. When the shift selector is in manual 3, the flex lock up strategy is disabled. Valve body identifi cation guide u760e upper valve body casting u660e, u660f upper valve body casting. U341e transmission valve body manual pdf we have made it easy for you to find a pdf ebooks without any digging. Just remove 4 bolts, and you can change the actuator on any unibody valve without. Shift valves, such as the 23 shift valve, are responsible for shifting the gear up one level. The manual valve connects to the gear shift handle, and is used to close or open transmission valve passageways according to the current position of. Oct 25, 2015 in this video, i overhaul the valvebody from the 2005 mrecedes. Atsg is a technical support service specifically for the automatic transmission industry.
To get started finding u341e transmission valve body manual. All sonnax remanufactured valve bodies are backed by a limited lifetime warranty. Noteplease double check your pan gasket it must have 18 holes to be a u140. Rwd 4 speed aw 45043le woverdrive aw45043le is a replacement for the jr403e truck transmission and is similar to toyota a442f.
Valve body identification guide toyotalexus u660e, u660f zip kit part number u660e zip identification guide 2016 sonnax industries, inc. Sol04 711j pressure control solenoid sl tcc 07on 1 u660e. Sonnax zip kit u660e zip targets the root cause of multiple complaints by sealing the critical circuit pressure losses in the toyotalexus u660e and u660f valve bodies. Diagnosing the toyota 6speed titlebold by mike brown members. Be careful not to drop the check valve body, spring and accumulator piston.
How to merge pdfs and combine pdf files adobe acrobat dc. The transmission was totally stock with 269 000 km when i swapped the valve body, so the only thing modifiedrebuilt is the valve body itself. Replace oe boost assembly this kit includes an increased ratio boost assembly and strong pressure regulator valve spring. Spring installs into the case, followed by the thermal. U140e u140f u240e u241e sonnax zip kit valve body rebuild kit.
Once the valve body is in position, insert the park rod into the manual shift lever and hold the valve body in place with a couple of bolts. U341e parts u341e parts not pictured, kits, manuals, etc click on a section to see a detailed view. Valve body wear is a growing concern with these units. The problem is now that these aux units have been out on the road for a while is that the accumulator pin. Drain automatic transaxle fluid a remove the drain plug, gasket and drain atf.
In addition to the auxiliary valve body itself, the case, spacer plate, pump, and input drum were changed as well. The overall seal heights on these vary depending on application. Time tested industr y trusted zip kit instructions 1. The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. Here is the access download page of u341e transmission valve body manual pdf, click this link to download or read online. Valve body identification guide toyotalexus u660e, u660f zip kit part number u660ezip identification guide 2016 sonnax industries, inc.
And by having access to our ebooks online or by storing it on your computer, you have convenient answers with u341e transmission valve body manual pdf. W ear to the valve body bore in gf4ael units by the constant movement of the steel pressure modifier valve can cause loss of valuable epc oil to. The primary purpose was to provide smoother forward and manual low pullin engagements. Torque converter a compact, lightweight and highcapacity torque converter is used. Remove the case connector and internal wire harness assembly from the transmission as part of the valve body.
The auxiliary valve body is on the drivers side, just behind the trans valve body opposite the accumulator housing. Applicable vehicles 2007 model year es 350 vehicles. Transtar now carries the complete valve body for the latest toyota 6 speed transmission, the u660e. The auxiliary valve body was introduced near the beginning of production for all 1987 and later models. Easily combine multiple files into one pdf document. Valve body removal from case figure 1 bolt color code bolt length red 10mm green 12mm blue 14mm purple 25mm white 30mm yellow 41mm orange 45mm solenoid. Toyota u140ef and u240 valve body correction package. U660e, u660f remanufactured valve body toy184 fits 12later with one pressure switch. Model years engine train type lexus es350 200714 3. Install new valve body making sure to engage manual valve s link into the shift linkage.
To determin if you have a vgs 1,2 or 3 valvebody, here are what the last 4 numbers are to the mb part number. Case connector, solenoid harness, speed sensor and manual valve are not included. Toyota u660e complete valve body with solenoids 2008up. The kit contains uniquely designed parts to prevent the loss of pressures within the main line, clutch apply control and lockup control circuits. Sonnax zip kit u660ezip targets the root cause of multiple complaints by sealing the critical circuit pressure losses in the toyotalexus u660e and u660f valve bodies. The u660e first appeared in the lexus es350 and the toyota camry in 2007. Valve body oil strainer assy oil cleaner magnet oil strainer gasket 7. You could have gunk or air pockets in the valve body. Valve body 150 98 1 75 76 101 linkage oil pan wiring harness solenoids sl slt slu sl2 sl1 sl3 100 sl4 94 99 96 95 91 90 92 93 97 filter. Specifications transmission type a760e a760f torque converter type 3element, 1step, 2phase with lockup. Toyota u660e fwd 6 speed d c e b a bell housing differential 2nd 6th clutch output planet 4 5 6 clutch 1 2 3 clutch rear cover 4 5 6 clutch piston 1 2 3.
Click here to view pdf if the tech resource does not appear below. Re move the bolt holding the detent roller spring as sem bly. U660e transmission valve body 6 speed for toyota camry highlander rav4 lexus es350 rx350. Transaxle power flow shift lever position gear solenoid valve clutch brake oneway clutch sl sl1 sl2 sl3 sl4 slu c1 c2 b1 b2 b3 f1 p park r reverse n neutral d, s6 1st 2nd 3rd 4th 5th 6th s5 1st 2nd 3rd 4th 5th s4 1st 2nd 3rd 4th s3 1st 2nd 3rd s2. Remove transmission valve body assy a support the valve body assy and remove the 17 bolts and the valve body assy. The detailed steps below correlate to the quick guide steps. Volkswagen engineers developed the transmission in conjunction with aisin and adapted it to volkswagen vehicles. Toyota u660e complete valve body with solenoids 2008up transtar part number. The manual valve connects to the gear shift handle, and is used to close or open transmission valve passageways according to the current position of the gear shift. Body stator d c e b forward drum low rev clutch linkage valve body park pawl case u150e u151e u250e fwd 5 speed f 11 12 10 100 102 30 31 1 planet hub wiring harness accumulators accumulators 55 54 1 sl1 slt sl3 sr dsl sl2 s4 80 86 82 84 83 81 85 150 differential 89 89 88. The transmission has never given me any issues, if it had, i probably would be saving for an h55f swap rather than upgrading the auto. Hughes performance offers 3 different control valve bodies for your specific application.
Zf suggests this be replaced on every valve body rr. Automatic transmission trans transmission valve body assy u241eu140f author. Home toyota lexus parts u140e u140f u140 u240 valve body upgrade kit. View recommended parts for quality repairs of common transmission problems quickly and easily. Valves controlled by the transmission valve body serve a variety of functions. We offer a technical hotline, books, software, bulletins, wiring diagrams, seminars, and technical courses to the automatic transmission professional. Use the link above to browse parts not shown in the diagram. Our pdf merger allows you to quickly combine multiple pdf files into one single pdf document, in just a few clicks. Installation instructions pressure balancing valve valve body no.
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